top of page
MAGNEBRAKE Applications 
 
​See below for MAGNEBRAKE engineering calculations on the following applications:​

Magnetic Particle Brake on a Non-Contact Unwind

Magnetic Particle Brake for Controlled Deceleration

Magnetic Particle Brake on a Non-Contact Unwind
Magnetic particle brake used for unwind tension control in industrial unwinding system
Web Force (F) = 12 lbs.
Web Speed (V) = 200 fpm
Core Dia. (d) = 3 in.
Full Roll Dia. (D) = 30 in.

 

1. Calculate Torque (T)

T = Force x Radius 

T Start = 12 lbs. x (30in. / 24in) = 15 lb. ft.

T Finish = 12 lbs. x (3in. / 24 in.) = 1.5 lb. ft. 

​​

2. Calculate Speed (RPM)

RPM = Velocity / π(diameter)

RPM Start = 200 fpm / π(30 in. / 12 in.) = 25 rpm

RPM Finish = 200 fpm / π(3in. / 12 in.) = 255 rpm

​

3. Calcualte Slip Watts (SW)

SW = T x RPM / 7.04

SW Start = 15 lb. ft. x 25 rpm / 7.04 = 53 watts 

SW Finish = 1.5 lb. ft. x 255 rpm / 7.04 = 54 watts 

​

4. From Slip Watts vs RPM Curves 

The 25MB90S will dissipate 140 watts at 255 rpm

​

5. Select the 25MB90S

​

Magnetic Particle Brake for Controlled Deceleration
Magnetic particle clutch used controlled decelaration in industrial uwinding system
Inertia of Load (WK²) = 50 lb. ft.²
Speed of Load = 150 rpm
Time to Stop (t) = 5 sec.

 

1. Calculate Torque (T)

T = WK²(rpm) / 308(t)

T = 50(150) / 308(5)

T= 5 lb. ft.

​

2. Calculate Slip Watts (SW)

SW = T x RPM / 7.04

SW = 5 lb. ft. x 150 rpm / 7.04

SW = 106 watts

​

3. From Slip Watts vs RPM Curves 

The 25MB90S will dissipate 120 watts at 150 rpm

​

4. Select the 25MB90S

​​​​​​​

Quick Selection - Heat Dissipation (Slip Watts) vs Speed (RPM)

Magnebrake slip vs rpm curves
bottom of page